Smartfib Machineries Private Limited

The entire process of manufacture is completely pollution free and there is no effluent discharge in the environment. The manufacturing process involves following process:

Step 1 – Mixing: The first step is to soak the raw materials in water and mix them until the right consistency of pulp is achieved. No waste water is generated in the manufacturing process; all excess water either evaporates during manufacturing or is returned to the system.

Step 2 – Forming: The pulp part is formed to shape by custom designed tools. The tools are lowered into the pulp mixture and the water is pulled through the mesh with a vacuum. The upper tools press into the lower tools to help shape the pieces. Suction from the vacuum helps bind the fibres. After forming, the parts are wet and need to be dried

Step 3 – Drying: Traditional moulded pulp packaging is dried on open air-drying racks. Thin-walled (thermoformed) moulded pulp packaging is dried with automatic, high temperature and pressure drying machines.

Step 4 – Pressing: When the pulp parts dry the surface can become uneven. To smooth the surface, each product is pressed onto solid metal tools. In addition to making the pulp parts look better, the pressing improves the stacking and nesting for more efficient shipping and storage.

Step 5 – Trimming: The edges of the parts are trimmed. No material is wasted; all the scraps (cut-offs) are returned to the pulp mixture and are re-used. For specialty and high-quality products, the parts may undergo variety of after- pressing, debossing or special treatments

Step 6 – Quality Inspection: Lastly, the products are inspected for quality. Any products with defects are returned to the raw material supply and re-used.

Heating is done through TFH(Thermic fluid heater). You can also buy our electric heated machines.

Generally coal, natural gas, diesel oil, LPG ,ect. can be selectable.

Approximately 4-5 months.

Yes, We provide installation and training support.

We are making made in India tableware machinery providing:
1. Local spare parts availability
2. Service availability
3. 2 years of warranty
4. 24X7 customer support service

Challenge- High energy costs: The production of molded pulp products requires a significant amount of energy, particularly for the heating and drying process. This can be a major cost factor for manufacturers

Solution- We have thoroughly indulged ourselves in R&D and have developed advanced machines to ensure more efficient and sustainable production processes that uses less energy and reduces carbon footprint of the industry.

Challenge- Frequent machine breakdown is a common problem in the Pulp Molding industry. This can be due to a number of factors, including:

Poor maintenance: Improper maintenance of Pulp Molding machines can lead to wear and tear, which can increase the chances of breakdowns.

Overloading: Overloading machines can also put stress on the components and lead to breakdowns.

Environmental factors: Extreme temperatures or humidity can also contribute to machine breakdowns.

Solution- We have opted for Automating the production process that can help to reduce labor costs and improve efficiency.

Challenge- High cost of operation : The labor required to produce molded pulp products can be relatively high, as the existing models of machines requires more skilled/semi skilled labour. This is especially true for complex or intricate products.

Solution- We are integrating New technologies and advanced electronic and mechanical devices and components that can help to reduce the cost of tooling and create more complex and intricate products. We have team of professionals and engineers to train machine operators to operate the machines safely and efficiently

Generally, depending on your custom requirements and specific process, a complete set of molds takes about 15-60 days.

We produce all kinds of tableware industry molds such as plates molds, bowl molds, spoon mold, clamshell molds etc.
You can tell us your requirements for choosing our existing models or new design molds.

We have professional technicians to guide to help you install.

Our mold manufacturing workshop includes CNC processing, drilling, mesh covering, polishing, assembly and other processes. The workshop is equipped with tableware and fine packages machine for products R & D, testing. At the same time it's also used for customers visit and technician training